01 Background
With the promotion and development of modern industry, standardization has attracted more and more people's attention, which is not only based on the consideration of saving, but also optimize the allocation of resources and adapt to the needs of economic development.
Manufacturers need to improve the accuracy, efficiency and yield of sorting, while ensuring high standards of product quality, hygiene and traceability, and reducing product waste to achieve accurate classification, efficient packaging, fine handling and ensure product safety.
02 Solution
SRT software robot perfectly combines the robot disassembling and picking workstation with machine vision and flexible clamps, which can realize the sorting, testing, handling, assembly, storage and other operations of high-speed transmission of the workpiece, effectively reduce labor intensity, alleviate the problem of manpower shortage, and is widely used in new retail, fresh, medicine, logistics, e-commerce and other fields. Help enterprises to achieve automated flexible production.
[Traditional time ratio of picking goods ↓]
As shown in the figure, most of the traditional manual picking time is spent on searching and walking. If the walking time is eliminated or the searching time is greatly shortened, the overall efficiency can be increased by 50% at least.
03 Solution Advantages
Numerical control production, smooth without interruption
The warehouse management system gets the information of the materials in the warehouse, and issues instructions to the warehouse control system. The robot quickly locates the designated box on the circular shelf, and plans the shortest path at the same time, smoothly takes out the box, and sorts the required materials from it and puts them into the designated area.
One claw multi-purpose
SFG flexible gripper compatibility is strong, no need to change different gripper according to different materials, can realize more than one claw, and the flexible gripper has soft characteristics, will not produce any damage to the grasped materials, can accurately place the material in the specified position.
High efficiency flexible production system
SRT robot dismanting-picking workstation can provide a set of advanced technology and solutions for different kinds of products. It can sort the shape and color of products, and identify and eliminate the products with cracks, cracks, bruises and other defects.
Reduce costs and improve efficiency
This versatile solution, with a special focus on processing speed, processing style and accuracy, can be matched to different systems, thus simplifying inventory management, reducing labor intensity, alleviating manpower shortages and meeting different customer needs.
04 Machine Vision
3D vision, like the human "eyes", affects the application prospect of industrial robots. The 3D visual control technology can improve the precision, speed and intelligence of the operation.
In the solution of SRT robot disassembling and picking workstation, more front-end AI vision algorithm is adopted to help users achieve better automation and intelligent production.
Using line sweep laser imaging technology
To achieve excellent environmental adaptability, easily cope with the high light environment, high dust environment, high reflective workpiece with good recognition ability;
Adopt binocular mechanism
Binocular structure, using the optimal baseline ratio design, effectively inhibit temperature drift within the operating temperature range, to ensure the stability of accuracy;
Wide field of view
The effective field of view covers a wide range, to meet the needs of a variety of depth of field.
In the past two years, the simple operation, convenient and quick prefabricated dishes are favored by many consumers. With the technical advantages of the robot dismantling and picking workstation, SRT has solved the automatic handling and sorting problem of irregular/fragile items in the fresh prepared vegetables industry, and also realized the "goods to people" warehousing logistics solution and the automatic sorting and packaging solution of group meals prepared vegetables.
Data show that SR's intelligent warehousing picking system can reduce the total warehousing cost to about 0.35 yuan/piece, which is about 60% lower than the traditional mode.